Mining Machine Silo Conveyer Bucket Elevator

Product Details
Customization: Available
Type: Bucket Conveyor
Structure: Belt Conveyor
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  • Mining Machine Silo Conveyer Bucket Elevator
  • Mining Machine Silo Conveyer Bucket Elevator
  • Mining Machine Silo Conveyer Bucket Elevator
  • Mining Machine Silo Conveyer Bucket Elevator
  • Mining Machine Silo Conveyer Bucket Elevator
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Basic Info.

Model NO.
TDG
Material
Stainless Steel
Material Feature
Fire Resistant
Certification
ISO9001:2008, CE, Bcc, SGS
Energy Saving
Energy Saving
Warranty
1 Year
Color
Customized
Customized
Customized
Condition
New
Model
Tdg160/200/250/315/400/500/800/1000/1250
Capacity
32-1220m3/H
Bucket Volume
2.6-161L
Bucket Pitch
260-720mm
Weight of Every Meter Belt with Bucket
22-155.5
Bucket Speed
1.2-1.86m/S
Lifting Height
60-80m
Motor Brand
ABB, Sew or Customized
Bucket Material
Plastic, Stainless Steel, Carbon Steel, as Request
Spare Part
Supply The Whole Year
Transport Package
Standard Package
Specification
CE, SGS, ISP9001: 2008
Trademark
PK
Origin
Henan, China (Mainland)
HS Code
8428391000
Production Capacity
300sets/Year

Product Description

Mining Machine Silo Elevator Food Conveyer Bucket Elevator

Efficient bucket elevator is also called TDG bucket elevator. It uses rubber conveyor belt with general or heat-resisting rubber belt. As the name implies, efficient bucket elevator offers distinct advantage which is high speed to handle materials. Due to its high speed, it usually adopts feeding materials by digging and discharging by centrifugation style. This kind of elevator has the ability to move large amounts of material quickly, and works great for durable and abrasive materials like sand, gravel, and other free flowing bulk materials.
Mining Machine Silo Conveyer Bucket Elevator

Prominent BenefitsMining Machine Silo Conveyer Bucket Elevator
Long-lasting lifespan
Due to its durable construction for maximum corrosion resistance, it can be used for a longer time.
Effective to protect environment
Because of its good sealing and easy access cleanout doors, it can be cleaned timely to avoid dust spillover.
Reasonable drive mode
Efficient bucket elevator adopts drive mode with main motor, fluid coupling, gearbox and auxiliary transmission motor, especially auxiliary transmission motor, it can be equipped as per your needs to protect bucket elevator.

Working principle 
Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyor belt or chain, and next it is downward rolled over bypass the wheel on the top and the materials are dumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over. The driving band of bucket elevator with driver is commonly made of rubber, and it is installed below or above the drive roller and the divert roller. The chain-drive bucket elevator is generally equipped with two parallel transmission chain, on which above or below is a drive sprocket and a divert sprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassis to prevent the dust flying into the bucket elevator.


Application 
Efficient bucket elevator with Sh type buckets are widely used in transporting dry , loose and good fluidity powder , granular , block material ; with Zh type buckets are widely used in transporting moist , caking and bad fluidity powder , granular material .


Parameters
 

Model
TDG 160 TDG 200 TDG 250 TDG 315 TDG 400 TDG 500 TDG 800 TDG 1000 TDG 1250 THG 160 THG 200 THG 250 THG 315 TDG 630
Capacity (m3 /h) 32 45 72 101 158 220 492 788 1220 30 50 70 100 348
Bucket Volume (L) 2.6 4.1 6.5 10 16 25 64 102 161 2.6 4.1 6.5 10 40
Bucket Pitch (mm) 260 300 325 360 420 460 580 650 720 270 270 336 378 520
The Weight of Every Meter Belt With Bucket (kg/m) 22 21.5 33 33.2 42.2 62.3 106 145 155.5 31 31.85 33.4 43.25 78.53
Bucket Speed (m/s) 1.2 1.2 1.34 1.34 1.5 1.5 1.65 1.86 1.86 0.93 0.93 1.04 1.04 1.68
Lifting Height (m) 80 80 80 80 80 80 80 80 80 60 60 60 60 80
 


Selection Guideline
1.Materials
name of material:_____
density of material: _____t/m3
particle size: _____mm
handling capacity: _____t/h
water content of material: _____%
material temperature: _____ºC
2. Height
Lifting length(distance between inlet and outlet):_____m
Outline height of bucket elevator: _____m
Distance between shaft of head drum and tail drum (shaft of chain wheel):_____  m
3.Other parameters
Working condition, indoor or outdoor?
What is the upstream and downstream equipment?
Voltage: __V__Hz3ph

Installation
Receiving inspection 
Carefully inspect the shipment for damage as soon as it is received. Verify that the quantity of parts or packages actually received corresponds to the quantity shown on the packing slip. One or more cartons containing the fasteners required for assembly are included with the shipment. Any damage or shortage of product need to report to the delivering carrier as soon as possible when noticed it. Manufacturer responsibility for damage to the equipment ended with acceptance by the delivering carrier. Refer to the bill of lading. Save all paperwork and documentation furnished with any of the elevator components.
Pre-Installation preparation
Before starting elevator installation, review the manual, the certified drawing(s) furnished with the equipment, and other applicable documents. Bucket Elevators are designed to be vertically self-supporting when erected. The elevator does require guying and/or bracing from another structure for horizontal support. The elevator has not been designed to support other equipment such as cleaners, distributors, spouting, etc. Separate structures must be provided for any accessory equipment. 
 
General Maintenance
Maintenance of bucket elevator is needed in order to get a better performance. A good maintenance program involves through general housekeeping, periodic inspection, adequate lubrication, and timely adjustment. Below are the general housekeeping and periodic inspection:
Remove accumulated dirt from the motor, reducer housings and bearings
1. Motors depend upon unobstructed airflow over their housings for effective cooling.
2. Reducer gear cases must also be free of dirt for effective heat radiation. Most reducers have a pressure vent to permit escape of vapors, which may build up internally. If dirt blocks a vent, internal pressure can rupture seals. Leaking of the lubricant will contaminate the product being handled by the elevator and reducer failure and subsequent equipment downtime will definitely result if the leak is not discovered in time. 
3. While cleaning the reducer, check the reducer's lubricant level and condition. If the level is low, find and correct the leak. If the lubricant is dirty or shows signs of overheating, schedule a change of lubricant as soon as possible.
4. Listen carefully to a noisy motor, reducer, or bearings, or a rubbing belt. Any of these sounds can be a forewarning of overheating and fire or explosion.
Periodically remove the drop-down clean out door from each end of the boot. Cleanse the boot of all accumulated dirt and material to prevent vermin infestation and corrosion.
Check belt for tears, cuts and etc
Sudden signs of unusual damage call for immediate action.
Check cups for loose or missing bolts
A loose dangling cup is the necessary lever to start a busted belt rip.
Replace belt cups
Cups with a pronounced forward bend hold the belt in a vertical arc, which is a contradiction of forces. When the belt is bent in a horizontal arc around the pulleys, this will cause lengthwise cracks to appear at the bolt holes.
Check belt tension
This is a possible source of drive slippage and excessive wear. Belts running loose in a leg are put to severe flex due to lack of full contact with the boot pulley. A loose belt may swing causing the cups to catch and tear the belt.
Check alignment 
Belts not running true due to out-of-plumb pulleys, idlers or casing cause edge wear and pave the way for costly accidents.
Check slippage on drive pulleys
Proper lagging of pulleys can increase efficiency and belt life appreciably.
Check bucket elevators for uneven loading
This can cause the belt to crawl across the head pulley and cause edge wear or break the belt fabric.
Check boot for water
A belt allowed to sit in water will rot and tear very easily.
Check discharge throat
The throat to the down leg should be closed as much as possible with a piece of rubber belting adjusted close to the cups. This will prevent back legging. 

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