Heat-Resistant Chain Type Vertical Bucket Elevator (THG)
|FOB Price:||US $1,980 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $1,980/ Set|
|Transport Package:||Standard Package|
|Payment Terms:||L/C, T/T, Western Union, Paypal|
- Model NO.: THG
- Structure: Chain Conveyor
- Material Feature: Fire Resistant
- Energy Saving: Energy Saving
- Color: Customized
- Condition: New
- Capacity: 160-1120m3/H
- Bucket Pitch: 420-756mm
- Bucket Speed: 1.17-1.47m/S
- Motor Brand: ABB, Sew or Customized
- Spare Part: Supply The Whole Year
- Specification: CE, SGS, ISP9001: 2008
- HS Code: 8428391000
- Type: Bucket Conveyor
- Material: Stainless Steel
- Certification: BV, ISO9001:2008, CE, Bcc,SGS
- Warranty: 1 Year
- Customized: Customized
- Model: Thg 400/500/630/800/1000/1250
- Bucket Volume: 16-161L
- Weight of Every Meter Belt with Bucket: 60.9-187.6kg/M
- Lifting Height: 60-40m
- Bucket Material: Plastic,Stainless Steel,Carbon Steel,as Request
- Trademark: PK
- Origin: Henan, China (Mainland)
Efficient bucket elevator is also called TDG bucket elevator. It uses rubber conveyor belt with general or heat-resisting rubber belt. As the name implies, efficient bucket elevator offers distinct advantage which is high speed to handle materials. Due to its high speed, it usually adopts feeding materials by digging and discharging by centrifugation style. This kind of elevator has the ability to move large amounts of material quickly, and works great for durable and abrasive materials like sand, gravel, and other free flowing bulk materials.
Due to its durable construction for maximum corrosion resistance, it can be used for a longer time.
|Effective to protect environment|
Because of its good sealing and easy access cleanout doors, it can be cleaned timely to avoid dust spillover.
|Reasonable drive mode|
Efficient bucket elevator adopts drive mode with main motor, fluid coupling, gearbox and auxiliary transmission motor, especially auxiliary transmission motor, it can be equipped as per your needs to protect bucket elevator.
Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyor belt or chain, and next it is downward rolled over bypass the wheel on the top and the materials are dumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over. The driving band of bucket elevator with driver is commonly made of rubber, and it is installed below or above the drive roller and the divert roller. The chain-drive bucket elevator is generally equipped with two parallel transmission chain, on which above or below is a drive sprocket and a divert sprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassis to prevent the dust flying into the bucket elevator.
Efficient bucket elevator with Sh type buckets are widely used in transporting dry , loose and good fluidity powder , granular , block material ; with Zh type buckets are widely used in transporting moist , caking and bad fluidity powder , granular material .
|THG 400||THG 500||THG 630||THG 800||THG 1000||THG 1250|
|Bucket Volume (L)||16||25||40||64||102||161|
|Bucket Pitch (mm)||420||480||546||630||756||756|
|The Weight of Every Meter Belt With Bucket (kg/m)||60.9||79.6||88.66||107||150||187.6|
|Bucket Speed (m/s)||1.17||1.17||1.32||1.31||1.47||1.47|
|Lifting Height (m)||60||60||60||55||55||40|
|name of material:_____|
|density of material: _____t/m3|
|particle size: _____mm|
|handling capacity: _____t/h|
|water content of material: _____%|
|material temperature: _____ºC|
|Lifting length(distance between inlet and outlet):_____m|
|Outline height of bucket elevator: _____m|
|Distance between shaft of head drum and tail drum (shaft of chain wheel):_____ m|
|Working condition, indoor or outdoor?|
|What is the upstream and downstream equipment?|
|Receiving inspection |
Carefully inspect the shipment for damage as soon as it is received. Verify that the quantity of parts or packages actually received corresponds to the quantity shown on the packing slip. One or more cartons containing the fasteners required for assembly are included with the shipment. Any damage or shortage of product need to report to the delivering carrier as soon as possible when noticed it. Manufacturer responsibility for damage to the equipment ended with acceptance by the delivering carrier. Refer to the bill of lading. Save all paperwork and documentation furnished with any of the elevator components.
Before starting elevator installation, review the manual, the certified drawing(s) furnished with the equipment, and other applicable documents. Bucket Elevators are designed to be vertically self-supporting when erected. The elevator does require guying and/or bracing from another structure for horizontal support. The elevator has not been designed to support other equipment such as cleaners, distributors, spouting, etc. Separate structures must be provided for any accessory equipment.
Maintenance of bucket elevator is needed in order to get a better performance. A good maintenance program involves through general housekeeping, periodic inspection, adequate lubrication, and timely adjustment. Below are the general housekeeping and periodic inspection:
|Remove accumulated dirt from the motor, reducer housings and bearings|
1. Motors depend upon unobstructed airflow over their housings for effective cooling.
2. Reducer gear cases must also be free of dirt for effective heat radiation. Most reducers have a pressure vent to permit escape of vapors, which may build up internally. If dirt blocks a vent, internal pressure can rupture seals. Leaking of the lubricant will contaminate the product being handled by the elevator and reducer failure and subsequent equipment downtime will definitely result if the leak is not discovered in time.
3. While cleaning the reducer, check the reducer's lubricant level and condition. If the level is low, find and correct the leak. If the lubricant is dirty or shows signs of overheating, schedule a change of lubricant as soon as possible.
4. Listen carefully to a noisy motor, reducer, or bearings, or a rubbing belt. Any of these sounds can be a forewarning of overheating and fire or explosion.
|Periodically remove the drop-down clean out door from each end of the boot. Cleanse the boot of all accumulated dirt and material to prevent vermin infestation and corrosion.|
|Check belt for tears, cuts and etc|
Sudden signs of unusual damage call for immediate action.
|Check cups for loose or missing bolts|
A loose dangling cup is the necessary lever to start a busted belt rip.
|Replace belt cups|
Cups with a pronounced forward bend hold the belt in a vertical arc, which is a contradiction of forces. When the belt is bent in a horizontal arc around the pulleys, this will cause lengthwise cracks to appear at the bolt holes.
|Check belt tension|
This is a possible source of drive slippage and excessive wear. Belts running loose in a leg are put to severe flex due to lack of full contact with the boot pulley. A loose belt may swing causing the cups to catch and tear the belt.
|Check alignment |
Belts not running true due to out-of-plumb pulleys, idlers or casing cause edge wear and pave the way for costly accidents.
|Check slippage on drive pulleys|
Proper lagging of pulleys can increase efficiency and belt life appreciably.
|Check bucket elevators for uneven loading|
This can cause the belt to crawl across the head pulley and cause edge wear or break the belt fabric.
|Check boot for water|
A belt allowed to sit in water will rot and tear very easily.
|Check discharge throat|
The throat to the down leg should be closed as much as possible with a piece of rubber belting adjusted close to the cups. This will prevent back legging.